Managing a manufacturing plant, factory or commercial establishment is expensive, considering costs such as worker salaries, manufacturing costs and rent. With rising energy costs, expenditure on power has become a huge contribution to overall expenses. That’s why it makes perfect sense to look for energy saving tips and methods for your manufacturing plant or commercial establishment.
According to World Energy Outlook 2017, electricity is the rising force among global usage, making up 40% of the rise in final consumption by 2040. It’s easy to reduce electricity consumption at home but energy conservation in factories is a challenge because your plant must keep running at all costs and critical machinery can’t just stop.
To reduce electricity consumption at your manufacturing unit, keep the following power saving tips and techniques in mind.
1. Schedule a meeting with energy auditors to check as to where your company currently stands in terms of energy efficiency. These auditors are equipped with specialized tools and skills that can help evaluate energy efficient techniques. This is the main way large process industries reduce electricity consumption.
2. Conducting internal audits to check performance of all the equipment and fixtures on a monthly basis is an easy way to keep waste in check. This simple energy saving tip will help identify lighting products or machinery which require repairs or upgrades as well.
3. Energy conservation in commercial spaces greatly depends on the people who work there. Encourage your workers to switch off equipment and lighting when not in use. Conducting a session focused on energy conversation will be a good opportunity to discuss this. Don’t forget to take energy saving tips from your employees as well!
4. Replace traditional bulbs & fixtures with modern power saving LED lights. Modern LED lighting products designed by leading LED brands are more power efficient and reduce electricity consumption by up to 75%. Since they also have long lifespans of up to 50, 000 operating hours, they also bring down replacement expenses in the long run.
5. Sunlight is the free source of energy, and industries all over the world are upgrading to solar lighting to reduce power consumption. While going solar completely will be expensive, consider installing few solar panels in your plant to advantage of solar energy. Factory outdoors is a great place to start with this simple energy saving tip for commercial hubs and even industries.
6. It is wise to invest in modern lighting to conserve energy in factories. Use motion sensor bulbs and automatic dimmer switches to reduce energy waste. Such lighting products automatically switch on, dim, and turn off by monitoring human presence in the working area.
7. Assigning responsibility will go a long way in checking power waste at factory premises. Identify manager-level personnel in your commercial building to keep an eye on power consumption and usage. If you are responsible for a large scale manufacturing plant or process industry, then, consider making a Power Conservation Committee. This energy saving method is already popular amongst industries.
8. This energy saving tip is perfect if you are planning a new manufacturing plant and it is still under construction. Request your architect to come up with a design that gives maximum sunlight access to the factory so that use of artificial lights can be reduced during daytime. Less usage of lighting products means less money spent on electricity bills.
9. Check usage of air conditioners and heaters when the weather is relatively good. Leaving the windows open will provide some fresh air, and also have a major impact on the company’s power bills in the long run. One of the simplest energy saving techniques for big manufacturing plants.
10. Painting the walls with lighter colour will directly improve industry illumination and require less lighting products. Compliment this with lower wattage lighting products to generate greater energy savings for your process industry or commercial building.
11. Big processing industries and factories must consider on-site electricity generation and co-generation. This will greatly bring down the electricity bills and also improve efficiency.
By considering and implementing the above energy saving techniques, factory managers will be able to see positive changes in their unit.
Above are 11 energy-saving tips and techniques that can be applied to factories and commercial units of all sizes. There are lots of energy conservation points that depend on the type of equipment or manufacturing units. Have a look at this PDF to discover more ways to reduce electricity consumption specific to broilers, steam system, insulation, furnaces, heat recovery, distribution system, motors, drivers, fans, blowers, pumps, compressors, and much more.
Are you familiar with more energy saving methods and tips for manufacturing plants, process industries, and factories? Please share them in the comments section below and let’s start a discussion that will save dollars as well as environment!
Rocky Ma is the CEO of SeniorLED, a US registered LED brand that specializes in power saving indoor-outdoor lighting products. Active in the lighting industry for over 2 decades, he is currently working on expanding his catalogue of healthy lighting products.